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INDUSTRY > Life Sciences > Pharma Express-SAP
Overview
Pharma Expresssm is a pre-configured, integrated and enhanced ERP solution for the life sciences industry.

Companies in the Life Sciences industry are faced with a host of challenges including reducing time to market, consistent and better product quality, increasing time to value, improving product safety, softening margins and downward pricing pressures. Globalization, mergers and acquisitions pose additional challenges to IT in providing an integrated, compliant, and enterprise-wide platform to support the ever-changing and increasing demands from business and regulatory agencies worldwide.

Pharma Expresssm for SAP from Intelligroup helps companies meet the above challenges in a cost-effective manner. Pharma Expresssm is a scalable solution that can be deployed for both SMB's and large-scale companies. It can be reconfigured to meet the business needs of biotechnology and medical device/diagnostics industry segments. A hosted version of Pharma Expresssm in a completely validated data center, as a packaged solution, is available for SMB companies to achieve a lower TCO without compromising on compliance and validation.

Pharma Expresssm: Intelligroup's Pre-configured, Integrated and Enhanced SAP Pharmaceutical Industry Solution

Pre-configured Solution for Critical Life Sciences Processes
Pharma Expresssm is built using Intelligroup’s expertise in regulatory affairs, domain knowledge and deep ERP experience to enhance core R/3 to meet the stringent and ever increasing demands from regulatory compliance/validation. The pre-configured solution with pre-defined validation package enables rapid deployment for a variety of business scenarios. When bundled with the Compliance Kit, it ensures the solution is maintained in a current and compliant state throughout its lifecycle. This leads to a high-level of reduction in the total cost of ownership.

Pharma Expresssm incorporates SAP Best Practices for the highly regulated pharmaceutical industry and seamlessly integrates key business processes used in the compliant manufacturing, sales and distribution of pharmaceuticals including contract management, chargebacks, order management, process manufacturing, quality management, inventory and financials. Version 2.0 enforces cGxP compliance including 21CFR Part 11 requirements and covers the following areas:
  Process Manufacturing
  Active Ingredients Management
  Materials and Inventory Management
  Quality Management
  Sales and Distribution
  Product Geneology
  Reporting/Interfaces

Business Scenarios

Pharma Expresssm Version 2.0 is based on SAP R/3 Release 4.6C and provides these pre-configured business scenarios:
  Integrated Sales Planning
  Operational Planning
  New Product Development and Regulatory Approval
  Order Management and Fulfillment
  cGMP Regulated Manufacturing
  Quality Management - Stability Sample Management Process Inspection, Inspection of Pipeline Material, Manufacturer’s Part Control
  Batch Recall
  Storage, Warehouse Management
  Transportation Planning and Shipping
  External, Inter-plant and Inter-company Procurement
  Inter-company Returns and Reconciliation
  Customer Invoicing and Chargebacks Integration

Enhanced and additional business scenarios will be available in the next, soon to be released, version of Pharma Expresssm and will be Powered by NetWeaver.

Application Deployment and Management

Pharma Expresssm is supported with a variety of deployment options tailored to meet customers’ business needs, budgets and preferences such as:
  Integrating a subsidiary to the parent company
  Integrating an acquired company with a parent company
  Phased global rollouts
  Simple extension for ERP deployment of newer applications.

The deployments methodology is achieved by the extensive use of business configuration sets (specifically designed by SAP for pharmaceutical industries) with Solution Manager as the dashboard. Companies can implement Pharma Expresssm in a standalone mode or in combination with the Compliance Kit. Companies can leverage Intelligroup’s hosting services where applications are hosted in a fully validated and state-of-the-art data center. Ongoing support and maintenance of applications are handled 24x7 from Intelligroup’s Global Center of Excellence.

With a host of complementary solutions and service offerings, Intelligroup will be able to address the various business needs from discovery through commercial manufacturing and distribution for a regulated environment in a life sciences industry. It provides a lower total cost of ownership without compromising on quality and compliance.

Pharma Expresssm Features

Process Manufacturing

 
Pre-release status checks of components prior to controlled release
 
Rule-based batch determination using dynamic batch selection criteria
 
Material consumption reconciliation and lot history reporting
 
Material quantity calculation with respect to active ingredient proportion
 
Batch rework process
 
Digital signatures with local verification and user-defined approval signature strategy to record process parameter results and usage decisions
 
Support 21CFR Part 11 compliant processes for management of electronic batch records and digital signature recording and process instruction sheets (PI sheets)
 
New product development

Active Ingredients Management
 
Balancing component quantities to active ingredients
 
User-defined, rule-based batch allocation process
 
cGmP and validation compliant dynamic batch search procedures
 
Batch management
 
Dynamic batch selection criteria based on shelf life requirements, active ingredient content, FIFO, batch status and restricted use date
 
Automatic restriction of batches that have a shelf life below the minimum requirements

Materials Management

 
Inventory movements for returns to vendors from blocked stock, one step inter-plant transfer of blocked stock and inter-plant returns of blocked stock
 
Ship-on-hold, and in-transit pallet and batch visibility for shipments between manufacturing and distribution locations

Quality Management

 
Automatic inspection lot creation for reserve samples and stability samples
 
Digital signatures with local verification for inspection plans and methods, sample drawing procedures, usage decisions and inspection results recording
 
Sample stability inspection with lot audit trail
 
Pipeline material inspection
 
Manufacturing part control

Sales and Distribution

 
DEA License Tracking
 
Handling of Controlled Substances with Form 222 integration
 
Batch Recall
 
Contract Management
 
Fully-integrated Chargeback solution with EDI
 
Batch Determination
 
Pallet ID Management
 
Custom WMS Solutions

Product Genealogy

 
Complete product lifecycle genealogy that includes lot tracking, disposition reporting and archiving, and closure
 
Adheres to Good Manufacturing Practices (GMP)
 
Lot traceability reporting and lot/batch usage, reconciliation and closure

Reporting/Interfaces

 
Standard reports typically required for regulated manufacturing and distribution environments
 
Ready to run EDI and ALE interfaces
 
Interfaces to RF devices
 
Interfaces to Best of Breed systems
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